How manufacturers utilize Nextworld to optimize warehouse operations

March 11, 2025 - Research Z38

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Analysts interviewed manufacturers that struggled with inventory inaccuracies, inefficient warehouse operations, and order fulfillment challenges due to them often relying on outdated systems that lacked real-time tracking and seamless ERP integration. After implementing Nextworld Cloud Inventory, Nucleus found that manufacturers can improve inventory accuracy by five to 20 percent, increase operational efficiency by 10 to 30 percent, and enhance order fill rates by 10 to 25 percent. Notably, a tobacco manufacturer eliminated monthly warehouse shutdowns for inventory counts, recovering between $30M and $50M annually in saved sales and reduced overtime costs while saving approximately $73,000 annually by automating wave-building and order planning. Analysts also interviewed a food manufacturer that improved fulfillment speed by streamlining the pick, pack, and ship process, increasing its order fill rate from 75 percent to 97 percent by optimizing warehouse workflows and reducing processing delays.

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